Adhesive joint geometry variation in non-rigid aircraft structures

Adhesive bonding is a proven alternative to mechanical fasteners for structural assembly, offering lighter and thus more fuel efficient aircraft and cost-effective manufacturing processes. The effective application of bonded structural assemblies is however limited by the tight fit-up requirement, which is with tolerance ranges of hundreds of microns; this can be a challenge for the industry to meet considering the variability of current part manufacturing methods and the conservative nature of the conventional tolerance stack-up analysis method. Such a (perceived) limitation can discourage effective exploitation of bonding technologies, or lead to development of overengineered solutions for assurance. This work addresses such challenge by presenting an enhanced bondline thickness variation analysis accounting for part deflection of a bonded skinstringer assembly representing a typical non-rigid airframe structure. A semianalytical model accounting for unilateral contact and simplified 1D adhesive flow has been developed to predict bondline thickness variation of the assembly given the adherends’ mechanical properties, adhesive rheological properties, and external assembly forces or boundary conditions. A spectral-analysis method for assembly force requirement estimation has also been tested. The bondline dimensions of several representative test articles have been interrogated, including a reconfigurable test assembly designed specifically to test the input conditions that affect bondline geometry variation. It has been demonstrated that the part deflections need to be accounted for regarding the fit-up requirement of bonded non-rigid structural assembly. The semi-analytical model has been found to more reliable and realistic prediction of bondline thickness when compared to a rigid tolerance stack-up. The analysis method presented can be a major technology enabler for faster, more economical development of the aircraft of the future, as well as of any analogue structures with high aspect ratios where weight savings and fatigue performance may be core objectives.Aerospac

Modeling peptide nucleic acid binding enthalpies using MM-GBSA

The binding enthalpies of peptide nucleic acid (PNA) homoduplexes were predicted using a molecular mechanics generalized Born surface area approach. Using the nucleic acid nearest-neighbor model, these were decomposed into sequence parameters which could replicate the enthalpies from thermal melting experiments with a mean error of 8.7%. These results present the first systematic computational investigation into the relationship between sequence and binding energy for PNA homoduplexes and identified a stabilizing helix initiation enthalpy not observed for nucleic acids with phosphoribose backbones

Enhanced bondline thickness analysis for non-rigid airframe structural assemblies

Adhesive bonding is a proven alternative to mechanical fasteners for structural assembly, offering lighter and thus more fuel efficient aircraft and cost-effective manufacturing processes. The effective application of bonded structural assemblies is however limited by the tight fit-up requirement, which is with sub-mm tolerance and can be a challenge for the industry to meet considering the variability of current part manufacturing methods and the conservative nature of the conventional tolerance stack-up analysis method. Such a challenge can discourage effective exploitation of bonding technologies, or lead to development of overengineered solutions for assurance. This paper addresses this challenge by presenting an enhanced bondline thickness variation analysis accounting for part deflection of a bonded skin-stringer assembly representing a typical non-rigid airframe structure. A semi-analytical model accounting for unilateral contact and simplified 1D adhesive flow has been developed to predict bondline thickness variation of the assembly under two typical curing conditions: namely autoclave curing and out-of-autoclave curing. The effects of component stiffness and manufacturing variations on bondline thickness are investigated by incorporating stringers of different stiffness, as well as shims of different thicknesses in-between the skin and stringer, in the stringer-skin assembly. A small-scale bonding demonstrator has been built and the physical results are in good agreement with the model prediction. It has been demonstrated that the part deflections need to be accounted for regarding fit-up requirement of bonded non-rigid structural assembly. The semi-analytical model offers more reliable and realistic prediction of bondline thickness when compared to a rigid tolerance stack-up. The analysis method presented can be a major technology enabler for faster, more economical development of the aircraft of the future, as well as of any analogue structures with high aspect ratios where weight savings and fatigue performance may be key objectives